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  1. Products
  2. Boil-off safety system for vehicles using cryogenic hydrogen

Boil-off safety system for vehicles using cryogenic hydrogen

In addition to hydrogen gas, liquefied hydrogen can also make an important contribution to more sustainable means of transport. However, an important point of attention when using cryogenic hydrogen is the boil-off when the ambient temperature causes the ice-cold gas to heat up. To solve this, Kiwa developed a boil-off safety system for cryogenic hydrogen vehicles.

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Hydrogen will play an important role in making our transport more sustainable. Passenger cars with a hydrogen gas fuel cell are already on the market and the infrastructure of service stations is increasing. A possible disadvantage of hydrogen gas, however, is its large volume. Hydrogen gas filling stations must therefore have extensive storage facilities and refueling a vehicle with hydrogen gas takes quite some doing.

Boil-off gas

In particular in vehicles with large fuel tanks, such as buses, hydrogen gas is therefore not the most optimal sustainable energy alternative. Countries such as Korea, which highly prioritizes CO₂-neutral public transport, are therefore fully committed to the use of liquid hydrogen. Passenger car manufacturers have also been working for years on vehicles that can run on cryogenic hydrogen. One of the challenges they faced was devising a solution for the so-called boil-off gas (BOG).

Release excess hydrogen

Hydrogen liquefies at a temperature of -253 ° C and liquid hydrogen is therefore also referred to as cryogenic hydrogen. However, once in a vehicle's fuel tank, the ice-cold liquid hydrogen irrevocably heats up due to the ambient temperature. Particularly when the vehicle is stationary for a longer period of time, this can increase the pressure in the fuel tank to dangerous levels. This makes it necessary to be able to release some of the excess hydrogen in gaseous form.

Catalytic burner

Car manufacturer BMW has been pioneering cryogenic hydrogen cars for decades and turned to Kiwa to solve the BOG problem. Kiwa developed a unique safety system for this that uses a state-of-the-art catalytic burner. This system detects the occurrence of boil-off at an early stage and then safely blows off excess hydrogen, after which it is discharged as water through the exhaust. The Kiwa system does not consume electricity, can be used in both high and low ambient temperatures and is suitable for use on cryogenic hydrogen tanks with a pressure of 0.5 to 50 MPa.

Proven technology

Kiwa's boil-off safety system for liquid hydrogen vehicles has been successfully used by BMW in both the BMW Hydrogen 7 (which burns liquid hydrogen in a bi-fuel combustion engine) and the Hydrogen 5 GT (which provides a fuel cell with cryo-compressed hydrogen gas).

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Kiwa Technology
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  • Hydrogen Combustion

    Kiwa Technology has developed a ‘boil-off management system’ for the BMW Hydrogen 7. The ‘boil-off management system’ is a safety device for limiting the pressure in a car's hydrogen fuel tank.
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